Zweifel Pomy-Chips AG

As Switzerland’s chip pioneer, the Zweifel family and their employees keep coming up with unconventional, innovative ideas that ensure Zweifel Pomy-Chips AG plays a leading role among Switzerland’s top brands. The crispy chips were first launched under the Zweifel brand in 1958. Today, Zweifel Pomy-Chips employs more than 500 people. More than 10,000 metric tons of chips and snacks are produced in Spreitenbach every year.

Abacus
On-Prem
ERP / Deployment Model
1
MES Site
+150
Users
+50
Integrated Machines

Challenge

  • Laborious, Excel-based production planning for all production lines
  • Production orders, planning lists, process data lists, and work instructions mainly on paper
  • Time-consuming manual correction postings to the ERP after order completion
  • Manual recording of traceability and quality assurance data

Solution

  • Requirements analysis, vision, strategy, and roadmap development
  • Step-by-step rollout of the individual MES modules and functions
  • Connection of all machine controls and supply of order data and machine parameters
  • Integration of all process steps. All production and quality assurance now take place in the MES, completely paper-free
  • Development of an efficient planning user interface optimized for Zweifel, with Gantt visualization and capacity charts

Benefits

  • Paperless production, planning, and quality assurance increase efficiency
  • Short lead times and agility in production planning
  • Complete data for traceability
  • New digital planning user interface optimizes equipment utilization
  • Significant improvement in production throughput